Customer type


Company in the province of BG with two warehouses containing machine tools, processing units and stockhouse, for the production of medicines and sterile solutions


Needs


The customer had the need to start a path of energy efficiency by monitoring the key parameters related to consumption. For this purpose it has benefited from a regional tender linked to industry 4.0 which has repaid its costs by 70% (Simon being an IoT / AI platform has allowed access to this call).

linea di produzione nel settore pharma industria 4.0

THE SITE

  • Type: production unit
  • 10,000 square meters (on 2 sheds)
  • Personnel: 250 people
  • Average equivalent production hours: 5,350

PERIMETER OF THE SOLUTION

  • Measurement of environmental parameters
  • 6 rooftop Carrier
  • 3 chiller Carrier
  • 2 PV plants

ENERGY CONSUMPTION

  • 2.700 MWh/year approx
  • 780 kSmc3/year approx
  • Total expenditure: around € 750k

DEVICES IN THE FIELD

MEASURED VARIABLES

  • CO2 (6 zones)
  • Temperatures (6 zones)
  • Humidity (6 zones)
  • General consumption
  • HVAC consumption
  • Operating parameters of HVAC machines

What we have done

ENERGETIC MONITORING

general and unbundled electricity consumption

PLANT ENGINEERING MONITORING

real-time chiller / rooftop machine parameters

ENVIRONMENTAL MONITORING

temperature, brightness, CO2 and humidity

MANAGEMENT

dynamic set-point based on temperature and humidity

ALARMS

and operational tips on real-time consumption

ENERGY SAVING REACHED?

780MWh

HVAC and rofftop consumption
Baseline

577MWh

HVAC and rofftop consumption
Consumptive

3105MWh

Total consumption
Baseline

2825MWh

Total consumption
Consumptive


45k€

Savings

0,5 years

PBT

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